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Three-side-seal, center-seal, stand-up, and zipper formats — with printing, lamination, slitting, and pouch converting.
In this unit, the pouch production process is carried out seamlessly in-house, from printing to lamination, cutting, and final sealing. The selection of layer structures, sealing types, and technical details is determined based on the final product, filling conditions, storage methods, and transportation requirements. Various films such as BOPP, PET, CPP, PE, Aluminum, and multilayer Nylon are used depending on project needs.
Do you have a project in mind? You can send us a message or contact us.
At Fardad Fam, the pouch production process is fully integrated and carried out in-house, including printing, lamination, cutting, and sealing. The choice of layer structures, sealing types, and components (such as zippers or valves) is determined based on the product type, filling method, storage conditions, and transportation requirements. Films such as BOPP, PET, CPP, PE, Aluminum, and multilayer Nylon are used depending on the final application.
– BOPP/CPP (dry food, snacks)
– PET/AL/PE (light and moisture protection)
– PET/CPP or BOPP/PE (hot/cold filling depending on conditions)
– Nylon/PE or PA/PE (high tensile strength and strong sealing)
The final structure is determined based on product content, sealing requirements, process temperature, and shelf-life demands.
| Feature | Description |
|---|---|
| Pouch Types | Three-side seal, Center seal, Stand-up (gusseted), Zipper, With spout/valve |
| Materials | BOPP, PET, CPP, PE, AL, Multilayer Nylon |
| Final Pouch Width | Approx. 8 to 45 cm (depending on pouch type) |
| Final Pouch Length | Approx. 10 to 60 cm |
| Structure Thickness | Around 50 to 200 microns (depending on application) |
| Sealing Options | Three-side, Center seal, Bottom/Side gusset; Reinforced seams available |
| Zippers & Add-ons | PTC or slider zipper, One-way valve, Spout/cap, Handle punch |
| Dimensional Tolerance | As per internal project standards; confirmed at sample approval |
Three-side Seal Pouch
Powder sachets, spices, single-serve sugar, gels, trial samples
Center Seal Pouch
Pasta, animal feed pellets, packaged fertilizers, long-sized products
Stand-up Pouch
Coffee, snacks, pet food, breakfast cereals
Stand-up Zipper Pouch
Dried fruits, nuts, tea and herbal infusions, chocolate, and candies
Side Gusset Pouch
250/500/1000 g coffee, flour and powder, sports proteins
Spout Pouch
Sauces, fruit concentrates, single-serve yogurt drinks, sanitary gels
Window Pouch
Dried fruits and nuts, biscuits, dry confectionery, organic products
Vacuum Pouch
Meat and poultry, protein products, cheese, frozen foods
Four-side Seal Pouch
Spices and additives, pharmaceutical exports, small spare parts
Valve Pouch
Freshly roasted coffee, aromatic products with gas release
Example Products: dried fruits, snacks, biscuits, cereals, spices
Recommended Pouch: Stand-up or Three-side seal
Common Structure: BOPP/CPP or PET/CPP (good moisture barrier, glossy/matte appearance)
Additional Features: reclosable zipper, transparent window, hanging hole
Technical Notes: Low WVTR for longer shelf life, consistent sealing of inner layer (CPP/PE)
Example Products: chips, oily nuts, fat-containing powders
Recommended Pouch: Stand-up or Side-gusset
Common Structure: PET/AL/PE or PET/Met.BOPP/PE (high barrier against oxygen and light)
Additional Features: zipper and valve (for gas release), reverse printing for ink protection
Technical Notes: Low OTR; choice between aluminum or metallized layer depending on protection level
Example Products: whole beans / ground coffee
Recommended Pouch: Stand-up with one-way valve
Common Structure: PET/AL/PE or PET/Met.BOPP/PE
Additional Features: degassing valve, zipper for resealability
Technical Notes: High oxygen and moisture barrier, strong sealing for 250–1000 g packs
Example Products: instant coffee, protein powder, cocoa, powdered drinks
Recommended Pouch: Three-side seal or Center seal (for tall sizes)
Common Structure: PET/PE or BOPP/PE; for higher barrier PET/Met.BOPP/PE
Additional Features: easy-tear perforation, zipper if required
Technical Notes: Dust control in sealing area; reliable sealing layer selection
Example Products: masks, wet wipes, single-dose sachets
Recommended Pouch: Three-side seal, Stand-up with zipper (for kits)
Common Structure: PET/PE or BOPP/CPP; for wet content: higher barrier PET/AL/PE
Additional Features: transparent window, matte/gloss finish
Technical Notes: Inner layer compatibility with moist or alcoholic content
Example Products: powder sachets, tablets, protected pouches
Recommended Pouch: Three-side seal or Stand-up (depending on dosage)
Common Structure: PET/AL/PE for high barrier; or PET/PE for low-risk items
Additional Features: reverse printing, batch/date coding
Technical Notes: Material migration control; compliance with indirect food-contact regulations
Example Products: meat, poultry, cheese, frozen products
Recommended Pouch: Vacuum pouch (Three-side seal)
Common Structure: PA/PE (Nylon/Polyethylene) for tensile strength and reliable sealing
Additional Features: durable transparent surface, reinforced seals
Technical Notes: Higher thickness for mechanical resistance and puncture protection
Example Products: sauces, concentrates, edible oils in small packs
Recommended Pouch: Spout pouch
Common Structure: PET/AL/PE or PET/PE with sealable inner layer
Additional Features: spout and cap, bottom gusset for stand-up stability
Technical Notes: Leakage testing, inner layer selection based on viscosity and pH
Example Products: fertilizers, seeds, light spare parts
Recommended Pouch: Center seal or Side-gusset
Common Structure: PET/PE or PET/AL/PE (depending on moisture/odor requirements)
Additional Features: punched handle, reinforced edges
Technical Notes: Higher mechanical strength; suitable thickness for load capacity
Before placing an order, check the common technical guidelines from design to sealing here.
Three-side seal, Center seal, Stand-up (gusseted), Side-gusset, Zipper, Valve (coffee), and Spout pouches.
BOPP, PET, CPP, PE, Aluminum (AL/Met.BOPP), and Multilayer Nylon (PA/PE), depending on project requirements.
It varies depending on pouch type and dimensions; confirmed after reviewing the file and structure. Typically, production starts from several thousand pieces or the equivalent roll length.
It depends on printing, lamination, sealing, and order volume. The estimated lead time will be provided after file approval, sample confirmation, and material supply.
Yes. Printing is done on the roll before lamination. The file must be prepared with correct color separation, sufficient resolution, and design repeat according to technical guidelines.
Cutting and sealing tolerances are defined according to the project’s internal standards and will be confirmed at the sample approval stage.
High-barrier structures such as PET/AL/PE or PET/Met.BOPP/PE are recommended. The final choice depends on storage conditions and required shelf life.
Three-side seal vacuum pouch with PA/PE structure (high tensile strength and reliable sealing).
For sensitive projects, limited samples can be produced to check dimensions, sealing, and appearance upon prior agreement.
Bleed and Safe Area must be observed, zipper/valve positions must be marked, barcodes and information should not be placed in fold or sealing areas, and proper color profile and resolution are required.
Based on layer structure and thickness, pouch dimensions, number of printing colors, additional options (zipper/valve/spout), order quantity, and packaging/shipping conditions.
Fardad Fam Company, with extensive experience in flexographic printing, lamination, and pouch manufacturing, is always ready to cooperate with brands, manufacturers, and companies active in the food, hygiene, and export industries.
If you need professional consultation or want to request a quotation, simply fill out the form on this page or contact us directly using the information below.
🔥 Our services include:
High-quality flexographic printing, solvent-based and solventless lamination, and production of various types of pouches (three-side seal, stand-up, zipper, and more).
Sale@fardadfam.ir info@fardadfam.ir
Mashhad – Industrial Town, Toos – Printing & Publishing Zone
