Introduction
In today’s competitive market, visual packaging quality is one of the key factors in attracting customers and differentiating a brand.
Metallized BOPP film, as an innovative packaging material, not only delivers a shiny and premium appearance but, when combined with high-quality printing, becomes a powerful marketing tool for brands.
This article from Fardad Fam explores everything you need to know about metallized film printing—from technical structure to advantages and applications.
What is Metallized BOPP Film?
Metallized BOPP (Biaxially Oriented Polypropylene) is a polypropylene film coated with a thin layer of aluminum (typically 6–12 microns).
This process creates a glossy, mirror-like metallic surface that enhances both aesthetics and performance.
Technical Features:
- High resistance against light, moisture, and oxygen
- Can be laminated with other films (CPP, PET, PE)
- Excellent printability with high accuracy
- Suitable for heat-sealed packaging
Comparison: Metallized Film vs. Other Films
| Film Type | Transparency | Light Resistance | Printability | Applications |
|---|---|---|---|---|
| Plain BOPP | High | Low | Good | General packaging |
| CPP | Semi-transparent | Low | Low | Requires lamination |
| PET | High | High | Excellent | Industrial packaging |
| Metallized | Matte/metallic | Very High | Very Good | Luxury & durable packaging |
Compared to aluminum foil, metallized BOPP is lighter and offers better printability.
Printing Methods on Metallized BOPP
At Fardad Fam, printing on metallized films is carried out using flexographic presses (up to 8 colors). For high-volume and complex graphics, rotogravure printing is also available.
| Printing Method | Advantages | Best for |
|---|---|---|
| Flexographic (Flexo) | High speed, lower cost | Medium to high runs |
| Rotogravure (Helio) | Superior quality, precise colors | Export brands, complex designs |
| Spot Metallized Printing | Unique effects on logos/text | Luxury & promotional packaging |
Benefits of Metallized Film in Packaging Printing
- Enhanced visual appeal → Glossy metallic surface quickly attracts buyers
- Longer print durability → Resistant to abrasion due to metallic coating
- Barrier protection → Blocks light, air, and moisture
- Ideal for exports → Premium look increases perceived product value
Common Applications of Metallized Film Printing
- Packaging for chips, snacks, biscuits, chocolate
- Packaging for dry foods like tea and coffee
- Cosmetic and pharmaceutical labels
- Luxury boxes (perfumes, electronics)
- Promotional printing (catalogs, business cards, brochures)
Key Considerations for Printing & Lamination Structures
- For dry food packaging: Metallized BOPP / CPP
- For oxygen-sensitive products: PET / Aluminum / PE
- For premium graphic designs: Printed Metallized BOPP / Laminated with clear CPP
👉 At Fardad Fam, our experts provide tailored technical consultation to select the best multilayer structure for your product.
Cost of Metallized Film Printing
The final cost depends on:
- Number of printing colors
- Printing method (Flexo or Rotogravure)
- Final production volume
- Printing plate cost (photopolymer or engraved cylinders)
📌 For runs above 5 tons, gravure printing with metal cylinders is recommended to maximize quality and durability.
Why Choose Metallized Printing at Fardad Fam?
✅ Flexographic printing up to 8 colors with precise register control
✅ Multilayer lamination with CPP, OPP, PE, PET
✅ Dedicated technical consultation before production
✅ On-time delivery with strict scheduling
✅ Full support in production, printing, pouch making, and logistics
Conclusion
Metallized BOPP printing combines beauty, durability, and functionality.
In today’s competitive packaging industry, visual appeal is more critical than ever, and metallized film is the path to making your brand shine.
📞 For a free consultation, contact Fardad Fam today or submit your request via our website form.